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熔鋁爐廠家降低出液時鋁液中的雜質含量的工藝措施


發布時間:2020/5/27 21:24:23 來源:tripofmine.com 瀏覽次數:

上一篇我們就天然氣退火爐點不著容易熄火且出口煙氣溫度過高分析做了詳細介紹和說明。 本篇文章我們簡單的對熔鋁爐廠家降低出液時鋁液中的雜質含量的工藝措施進行描述,作為專業的生產制造廠家江蘇九鼎工業爐科技有限公司,將盡心整理發布各種相關知識,竭誠為您服務。

       熔(rong)(rong)(rong)鋁(lv)爐(lu)廠(chang)家(jia)按工藝順序(xu)(xu)依(yi)次(ci)包(bao)括進料工序(xu)(xu)、熔(rong)(rong)(rong)化(hua)工序(xu)(xu)、精(jing)煉(lian)(lian)工序(xu)(xu)及(ji)出(chu)液(ye)(ye)工序(xu)(xu),出(chu)液(ye)(ye)工序(xu)(xu)與融化(hua)工序(xu)(xu)之(zhi)間設有(you)(you)循(xun)環(huan)工序(xu)(xu)。該熔(rong)(rong)(rong)鋁(lv)爐(lu)包(bao)括進料通(tong)(tong)道,進料通(tong)(tong)道與熔(rong)(rong)(rong)化(hua)室(shi)連(lian)(lian)(lian)通(tong)(tong),熔(rong)(rong)(rong)化(hua)室(shi)與精(jing)煉(lian)(lian)室(shi)連(lian)(lian)(lian)通(tong)(tong),精(jing)煉(lian)(lian)室(shi)連(lian)(lian)(lian)通(tong)(tong)有(you)(you)出(chu)液(ye)(ye)井,出(chu)液(ye)(ye)井分(fen)別(bie)具有(you)(you)出(chu)液(ye)(ye)通(tong)(tong)道及(ji)循(xun)環(huan)通(tong)(tong)道,循(xun)環(huan)通(tong)(tong)道連(lian)(lian)(lian)通(tong)(tong)鋁(lv)肩熔(rong)(rong)(rong)化(hua)室(shi),鋁(lv)肩熔(rong)(rong)(rong)化(hua)室(shi)連(lian)(lian)(lian)通(tong)(tong)除(chu)渣室(shi),除(chu)渣室(shi)連(lian)(lian)(lian)通(tong)(tong)升(sheng)溫過(guo)(guo)濾室(shi),升(sheng)溫過(guo)(guo)濾室(shi)與熔(rong)(rong)(rong)化(hua)室(shi)相連(lian)(lian)(lian)通(tong)(tong)。通(tong)(tong)過(guo)(guo)增(zeng)加(jia)循(xun)環(huan)工序(xu)(xu),增(zeng)長了(le)工藝鏈,使(shi)鋁(lv)液(ye)(ye)熔(rong)(rong)(rong)化(hua)的(de)(de)過(guo)(guo)程得到自(zi)循(xun)環(huan)調整,鋁(lv)液(ye)(ye)的(de)(de)流動(dong)時間及(ji)流動(dong)路(lu)徑也相應增(zeng)長,鋁(lv)液(ye)(ye)提煉(lian)(lian)更加(jia)精(jing)純(chun),雜質從而得到更深入地過(guo)(guo)濾。同時通(tong)(tong)過(guo)(guo)該熔(rong)(rong)(rong)鋁(lv)爐(lu)實現(xian)該方(fang)法的(de)(de)完成,從而降(jiang)低了(le)出(chu)液(ye)(ye)時鋁(lv)液(ye)(ye)中(zhong)的(de)(de)雜質含量。

鋁合金熔化爐

鋁合金熔化爐

       熔(rong)(rong)鋁(lv)(lv)爐(lu)主要用于鋁(lv)(lv)、鋁(lv)(lv)合金的(de)熔(rong)(rong)煉和提(ti)溫,特別是鋁(lv)(lv)型材(cai)、鋁(lv)(lv)制品等(deng)回爐(lu)料較(jiao)多且單爐(lu)間歇作業的(de)熔(rong)(rong)煉場所,如鋁(lv)(lv)型材(cai)、鋁(lv)(lv)制品、合金板及廢(fei)鋁(lv)(lv)回收等(deng)。現有技(ji)術(shu)中(zhong)的(de)熔(rong)(rong)鋁(lv)(lv)技(ji)術(shu),多直接采用熔(rong)(rong)鋁(lv)(lv)爐(lu)作業,受限(xian)于國內的(de)技(ji)術(shu)發展,工藝與設備相(xiang)(xiang)互制約的(de)影響,出液(ye)時鋁(lv)(lv)液(ye)中(zhong)雜(za)質的(de)含量相(xiang)(xiang)對較(jiao)高,一直得不到很(hen)好的(de)解決。大部分的(de)雜(za)質為氧化(hua)鋁(lv)(lv),在熔(rong)(rong)鋁(lv)(lv)時氧化(hua)鋁(lv)(lv)膜漂浮在鋁(lv)(lv)液(ye)的(de)表面。

燃氣熔化保溫爐

燃氣熔化保溫爐

       該方法按工(gong)(gong)(gong)(gong)藝順序(xu)(xu)依次包括(kuo)(kuo)進(jin)料(liao)工(gong)(gong)(gong)(gong)序(xu)(xu)、熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)工(gong)(gong)(gong)(gong)序(xu)(xu)、精煉工(gong)(gong)(gong)(gong)序(xu)(xu)及(ji)出液工(gong)(gong)(gong)(gong)序(xu)(xu),出液工(gong)(gong)(gong)(gong)序(xu)(xu)與(yu)融化(hua)(hua)(hua)工(gong)(gong)(gong)(gong)序(xu)(xu)之間(jian)設有(you)循(xun)(xun)環(huan)(huan)(huan)工(gong)(gong)(gong)(gong)序(xu)(xu)。該熔(rong)(rong)(rong)(rong)(rong)鋁爐包括(kuo)(kuo)進(jin)料(liao)通(tong)(tong)(tong)道(dao),進(jin)料(liao)通(tong)(tong)(tong)道(dao)與(yu)熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)室(shi)(shi)連通(tong)(tong)(tong),熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)室(shi)(shi)與(yu)精煉室(shi)(shi)連通(tong)(tong)(tong),精煉室(shi)(shi)連通(tong)(tong)(tong)有(you)出液井(jing),出液井(jing)分別(bie)具有(you)出液通(tong)(tong)(tong)道(dao)及(ji)循(xun)(xun)環(huan)(huan)(huan)通(tong)(tong)(tong)道(dao),循(xun)(xun)環(huan)(huan)(huan)通(tong)(tong)(tong)道(dao)連通(tong)(tong)(tong)鋁屑熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)室(shi)(shi),鋁屑熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)室(shi)(shi)連通(tong)(tong)(tong)除(chu)(chu)渣室(shi)(shi),除(chu)(chu)渣室(shi)(shi)連通(tong)(tong)(tong)升溫(wen)過(guo)(guo)(guo)濾室(shi)(shi),升溫(wen)過(guo)(guo)(guo)濾室(shi)(shi)與(yu)熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)室(shi)(shi)相(xiang)連通(tong)(tong)(tong)。通(tong)(tong)(tong)過(guo)(guo)(guo)增(zeng)加(jia)循(xun)(xun)環(huan)(huan)(huan)工(gong)(gong)(gong)(gong)序(xu)(xu),增(zeng)長了(le)(le)工(gong)(gong)(gong)(gong)藝鏈,使鋁液熔(rong)(rong)(rong)(rong)(rong)化(hua)(hua)(hua)的過(guo)(guo)(guo)程得到自循(xun)(xun)環(huan)(huan)(huan)調整,鋁液的流動(dong)(dong)時(shi)間(jian)及(ji)流動(dong)(dong)路徑(jing)也相(xiang)應增(zeng)長,鋁液提煉更加(jia)精純(chun),雜質從而得到更深入(ru)地過(guo)(guo)(guo)濾。同時(shi)通(tong)(tong)(tong)過(guo)(guo)(guo)該熔(rong)(rong)(rong)(rong)(rong)鋁爐實現該方法的完成,從而降(jiang)低(di)了(le)(le)出液時(shi)鋁液中的雜質含(han)量。

       考慮(lv)到生產加工(gong)(gong)(gong)過程中經常殘留的(de)鋁肩(jian)(jian)也可進一步熔化(hua),同時(shi)考慮(lv)到需要定時(shi)清除(chu)(chu)雜(za)質堆積成渣的(de)需求,循環(huan)工(gong)(gong)(gong)序依次包括鋁肩(jian)(jian)熔化(hua)工(gong)(gong)(gong)序、除(chu)(chu)渣工(gong)(gong)(gong)序及升溫過濾工(gong)(gong)(gong)序,可實現降低出(chu)液(ye)時(shi)鋁液(ye)中的(de)雜(za)質含量。

       采用(yong)以上的熔(rong)(rong)鋁(lv)(lv)(lv)方(fang)(fang)法的熔(rong)(rong)鋁(lv)(lv)(lv)爐,包括進料(liao)通(tong)道(dao)(dao),進料(liao)通(tong)道(dao)(dao)與(yu)(yu)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)連(lian)(lian)(lian)通(tong),熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)精(jing)煉室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)連(lian)(lian)(lian)通(tong),精(jing)煉室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)連(lian)(lian)(lian)通(tong)有(you)出(chu)液(ye)井(jing),出(chu)液(ye)井(jing)分(fen)別(bie)具(ju)(ju)有(you)出(chu)液(ye)通(tong)道(dao)(dao)及(ji)循(xun)環(huan)(huan)通(tong)道(dao)(dao),循(xun)環(huan)(huan)通(tong)道(dao)(dao)連(lian)(lian)(lian)通(tong)鋁(lv)(lv)(lv)肩(jian)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi),鋁(lv)(lv)(lv)肩(jian)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)連(lian)(lian)(lian)通(tong)除(chu)(chu)渣(zha)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi),除(chu)(chu)渣(zha)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)連(lian)(lian)(lian)通(tong)升(sheng)(sheng)溫(wen)(wen)過濾(lv)(lv)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi),升(sheng)(sheng)溫(wen)(wen)過濾(lv)(lv)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)相(xiang)連(lian)(lian)(lian)通(tong)。為(wei)了(le)保證溫(wen)(wen)度,同時提高熱(re)量利用(yong)率,節約能耗,精(jing)煉室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)及(ji)升(sheng)(sheng)溫(wen)(wen)過濾(lv)(lv)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)的上方(fang)(fang)分(fen)別(bie)設(she)有(you)蓄熱(re)體。由(you)于雜質(zhi)的主要成分(fen)為(wei)氧(yang)化(hua)(hua)(hua)(hua)(hua)鋁(lv)(lv)(lv),通(tong)常(chang)漂浮在鋁(lv)(lv)(lv)液(ye)的表面(mian),因此為(wei)了(le)避免雜質(zhi)相(xiang)互流動污染,熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)精(jing)煉室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)、精(jing)煉室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)出(chu)液(ye)井(jing)、出(chu)液(ye)井(jing)與(yu)(yu)鋁(lv)(lv)(lv)肩(jian)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)、鋁(lv)(lv)(lv)肩(jian)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)除(chu)(chu)渣(zha)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)、除(chu)(chu)渣(zha)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)升(sheng)(sheng)溫(wen)(wen)過濾(lv)(lv)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)、升(sheng)(sheng)溫(wen)(wen)過濾(lv)(lv)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)與(yu)(yu)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)之(zhi)間分(fen)別(bie)采用(yong)底部(bu)連(lian)(lian)(lian)通(tong)。考(kao)慮到鋁(lv)(lv)(lv)肩(jian)添加時,避免鋁(lv)(lv)(lv)肩(jian)隨流動對(dui)出(chu)液(ye)井(jing)內(nei)(nei)的鋁(lv)(lv)(lv)液(ye)造成污染,循(xun)環(huan)(huan)通(tong)道(dao)(dao)自出(chu)液(ye)井(jing)的底部(bu)向(xiang)鋁(lv)(lv)(lv)肩(jian)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)內(nei)(nei)傾(qing)斜設(she)置(zhi)。出(chu)液(ye)通(tong)道(dao)(dao)位于循(xun)環(huan)(huan)通(tong)道(dao)(dao)上方(fang)(fang)并與(yu)(yu)鋁(lv)(lv)(lv)液(ye)液(ye)面(mian)相(xiang)適應(ying)。為(wei)了(le)方(fang)(fang)便鋁(lv)(lv)(lv)肩(jian)投(tou)料(liao)操作(zuo)及(ji)除(chu)(chu)渣(zha)操作(zuo),鋁(lv)(lv)(lv)肩(jian)熔(rong)(rong)化(hua)(hua)(hua)(hua)(hua)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)的頂部(bu)具(ju)(ju)有(you)鋁(lv)(lv)(lv)肩(jian)投(tou)料(liao)口(kou),除(chu)(chu)渣(zha)室(shi)(shi)(shi)(shi)(shi)(shi)(shi)(shi)的頂部(bu)具(ju)(ju)有(you)除(chu)(chu)渣(zha)口(kou)。

       熔(rong)(rong)(rong)(rong)鋁(lv)(lv)(lv)(lv)爐廠家按(an)工(gong)藝順序(xu)依(yi)次包括進料(liao)(liao)工(gong)序(xu)、熔(rong)(rong)(rong)(rong)化(hua)(hua)工(gong)序(xu)、精煉(lian)工(gong)序(xu)及(ji)(ji)出液(ye)(ye)工(gong)序(xu),出液(ye)(ye)工(gong)序(xu)與融化(hua)(hua)工(gong)序(xu)之間設有(you)(you)循(xun)(xun)環工(gong)序(xu)。該(gai)熔(rong)(rong)(rong)(rong)鋁(lv)(lv)(lv)(lv)爐包括進料(liao)(liao)通道(dao),進料(liao)(liao)通道(dao)與熔(rong)(rong)(rong)(rong)化(hua)(hua)室連(lian)通,熔(rong)(rong)(rong)(rong)化(hua)(hua)室與精煉(lian)室連(lian)通,精煉(lian)室連(lian)通有(you)(you)出液(ye)(ye)井(jing),出液(ye)(ye)井(jing)分別具有(you)(you)出液(ye)(ye)通道(dao)及(ji)(ji)循(xun)(xun)環通道(dao),循(xun)(xun)環通道(dao)連(lian)通鋁(lv)(lv)(lv)(lv)肩(jian)熔(rong)(rong)(rong)(rong)化(hua)(hua)室,鋁(lv)(lv)(lv)(lv)肩(jian)熔(rong)(rong)(rong)(rong)化(hua)(hua)室連(lian)通除渣室,除渣室連(lian)通升溫(wen)過(guo)濾室,升溫(wen)過(guo)濾室與熔(rong)(rong)(rong)(rong)化(hua)(hua)室相(xiang)連(lian)通。通過(guo)增加(jia)循(xun)(xun)環工(gong)序(xu),增長(chang)(chang)了工(gong)藝鏈,使鋁(lv)(lv)(lv)(lv)液(ye)(ye)熔(rong)(rong)(rong)(rong)化(hua)(hua)的(de)過(guo)程得到自循(xun)(xun)環調整,鋁(lv)(lv)(lv)(lv)液(ye)(ye)的(de)流(liu)動時(shi)(shi)(shi)間及(ji)(ji)流(liu)動路徑(jing)也(ye)相(xiang)應(ying)增長(chang)(chang),鋁(lv)(lv)(lv)(lv)液(ye)(ye)提煉(lian)更加(jia)精純,雜質從(cong)(cong)而得到更深入(ru)地過(guo)濾。同時(shi)(shi)(shi)通過(guo)該(gai)熔(rong)(rong)(rong)(rong)鋁(lv)(lv)(lv)(lv)爐實(shi)現(xian)該(gai)方(fang)法的(de)完成(cheng),從(cong)(cong)而降低了出液(ye)(ye)時(shi)(shi)(shi)鋁(lv)(lv)(lv)(lv)液(ye)(ye)中(zhong)的(de)雜質含量。


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熔鋁爐廠家降低出液時鋁液中的雜質含量的工藝措施由江蘇九鼎工業爐科技有限公司于2020/5/27 21:24:23整理發布。
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