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塑料低溫時效爐處理過程中溫度智能控制


發布時間:2020/5/23 17:25:24 來源:tripofmine.com 瀏覽次數:

上一篇我們就鋁材料淬火時效后強度和硬度大幅度提高做了詳細介紹和說明。 本篇文章我們簡單的對塑料低溫時效爐處理過程中溫度智能控制進行描述,作為專業的生產制造廠家江蘇九鼎工業爐科技有限公司,將盡心整理發布各種相關知識,竭誠為您服務。

        智能自控溫(wen)(wen)式時效爐處(chu)(chu)理室內(nei),時效處(chu)(chu)理室上分(fen)(fen)別(bie)連(lian)(lian)接(jie)有(you)導(dao)溫(wen)(wen)管(guan)和降溫(wen)(wen)管(guan),導(dao)溫(wen)(wen)管(guan)連(lian)(lian)通溫(wen)(wen)箱,降溫(wen)(wen)管(guan)另(ling)一(yi)端(duan)連(lian)(lian)接(jie)有(you)制(zhi)(zhi)(zhi)(zhi)冷(leng)設備,其中導(dao)溫(wen)(wen)管(guan)和降溫(wen)(wen)管(guan)的(de)管(guan)口位置處(chu)(chu)分(fen)(fen)別(bie)連(lian)(lian)接(jie)有(you)控制(zhi)(zhi)(zhi)(zhi)其啟閉(bi)(bi)狀(zhuang)態的(de)一(yi)控制(zhi)(zhi)(zhi)(zhi)閥和二控制(zhi)(zhi)(zhi)(zhi)閥,兩控制(zhi)(zhi)(zhi)(zhi)閥通過(guo)控制(zhi)(zhi)(zhi)(zhi)器(qi)(qi)進行控制(zhi)(zhi)(zhi)(zhi),控制(zhi)(zhi)(zhi)(zhi)器(qi)(qi)上連(lian)(lian)接(jie)有(you)溫(wen)(wen)度傳感器(qi)(qi)和用于(yu)(yu)(yu)接(jie)收溫(wen)(wen)度傳感器(qi)(qi)的(de)信(xin)號并(bing)向(xiang)(xiang)控制(zhi)(zhi)(zhi)(zhi)閥輸(shu)出(chu)控制(zhi)(zhi)(zhi)(zhi)信(xin)號的(de)CPU芯(xin)片(pian)(pian),溫(wen)(wen)度傳感器(qi)(qi)檢(jian)測的(de)溫(wen)(wen)度低于(yu)(yu)(yu)CPU芯(xin)片(pian)(pian)核(he)(he)定溫(wen)(wen)度范(fan)圍(wei),CPU芯(xin)片(pian)(pian)向(xiang)(xiang)一(yi)控制(zhi)(zhi)(zhi)(zhi)閥輸(shu)出(chu)開啟信(xin)號,并(bing)向(xiang)(xiang)二控制(zhi)(zhi)(zhi)(zhi)閥輸(shu)出(chu)關閉(bi)(bi)信(xin)號,溫(wen)(wen)度高于(yu)(yu)(yu)CPU芯(xin)片(pian)(pian)核(he)(he)定溫(wen)(wen)度范(fan)圍(wei),情況則相反,而當(dang)處(chu)(chu)于(yu)(yu)(yu)CPU芯(xin)片(pian)(pian)核(he)(he)定溫(wen)(wen)度范(fan)圍(wei)內(nei),則一(yi)控制(zhi)(zhi)(zhi)(zhi)閥和二控制(zhi)(zhi)(zhi)(zhi)閥皆處(chu)(chu)于(yu)(yu)(yu)關閉(bi)(bi)狀(zhuang)態。

箱式鋁合金時效爐

       分(fen)導(dao)(dao)(dao)管(guan)(guan)(guan)的(de)(de)(de)另一(yi)端延伸至相對的(de)(de)(de)面上(shang),其中時效(xiao)處理(li)室(shi)的(de)(de)(de)頂面上(shang)固(gu)定有吊勾用以(yi)固(gu)定分(fen)導(dao)(dao)(dao)管(guan)(guan)(guan)。,時效(xiao)處理(li)室(shi)較大,直接通(tong)過導(dao)(dao)(dao)溫(wen)(wen)(wen)(wen)管(guan)(guan)(guan)和(he)降溫(wen)(wen)(wen)(wen)管(guan)(guan)(guan)的(de)(de)(de)管(guan)(guan)(guan)口輸出熱(re)氣和(he)冷氣會導(dao)(dao)(dao)致(zhi)時效(xiao)處理(li)室(shi)內部(bu)出現溫(wen)(wen)(wen)(wen)度不均(jun)勻的(de)(de)(de)情況,為盡(jin)量降低加工成本(ben)解(jie)決這(zhe)一(yi)技術(shu)問題(ti),可以(yi)在(zai)導(dao)(dao)(dao)溫(wen)(wen)(wen)(wen)管(guan)(guan)(guan)和(he)降溫(wen)(wen)(wen)(wen)管(guan)(guan)(guan)的(de)(de)(de)管(guan)(guan)(guan)口位置處連(lian)接分(fen)導(dao)(dao)(dao)管(guan)(guan)(guan),相對應的(de)(de)(de)氣體可以(yi)通(tong)過分(fen)導(dao)(dao)(dao)管(guan)(guan)(guan)上(shang)的(de)(de)(de)通(tong)孔排入(ru)時效(xiao)處理(li)室(shi)內,由(you)此盡(jin)量保證氣體輸入(ru)時的(de)(de)(de)影(ying)響范圍,盡(jin)可能(neng)提高時效(xiao)處理(li)室(shi)內的(de)(de)(de)溫(wen)(wen)(wen)(wen)度均(jun)勻性。

        導(dao)溫(wen)(wen)(wen)管(guan)和(he)降(jiang)溫(wen)(wen)(wen)管(guan)內連(lian)接有(you)管(guan)道風機,在導(dao)溫(wen)(wen)(wen)管(guan)和(he)降(jiang)溫(wen)(wen)(wen)管(guan)內連(lian)接上(shang)管(guan)道風機可(ke)以(yi)大大加快傳輸時(shi)的(de)(de)速度(du),提高溫(wen)(wen)(wen)度(du)調節的(de)(de)效率,進一步(bu)優化技術效果,導(dao)溫(wen)(wen)(wen)管(guan)和(he)降(jiang)溫(wen)(wen)(wen)管(guan)的(de)(de)管(guan)口位置處連(lian)接有(you)分導(dao)管(guan),分導(dao)管(guan)的(de)(de)另一端呈封閉狀態(tai),其中(zhong)分導(dao)管(guan)的(de)(de)管(guan)體上(shang)均勻(yun)開設有(you)若(ruo)干通孔。

       塑料在(zai)實際生(sheng)產(chan)的(de)(de)(de)(de)過程(cheng)中需(xu)要(yao)(yao)經歷各種加工階段(duan),一般加工設備都(dou)是根據具體(ti)的(de)(de)(de)(de)工作(zuo)(zuo)流(liu)程(cheng)設定(ding)(ding)連接的(de)(de)(de)(de),其(qi)中在(zai)前(qian)期對塑料進行(xing)(xing)一定(ding)(ding)的(de)(de)(de)(de)定(ding)(ding)型處(chu)理的(de)(de)(de)(de)過程(cheng)中都(dou)會經過預(yu)熱(re)(re)然后拉伸(shen)定(ding)(ding)性(xing)的(de)(de)(de)(de)過程(cheng),而這些過程(cheng)都(dou)要(yao)(yao)在(zai)一定(ding)(ding)條件的(de)(de)(de)(de)溫度下完成,因此(ci)這些操(cao)作(zuo)(zuo)都(dou)要(yao)(yao)在(zai)相對的(de)(de)(de)(de)溫箱(xiang)(xiang)內(nei)(nei)完成,溫箱(xiang)(xiang)內(nei)(nei)連接有內(nei)(nei)裝有導熱(re)(re)油的(de)(de)(de)(de)導熱(re)(re)管,并通過風機吹導熱(re)(re)管,借此(ci)往溫箱(xiang)(xiang)內(nei)(nei)吹送相對的(de)(de)(de)(de)熱(re)(re)量。而后再進行(xing)(xing)冷卻、測厚、表面張力(li)處(chu)理以及進行(xing)(xing)收卷等(deng)具體(ti)的(de)(de)(de)(de)操(cao)作(zuo)(zuo)。

       然而(er)需要(yao)指出的(de)是(shi)一般在對塑料后期還要(yao)進行時(shi)(shi)效處(chu)理(li)(li)(li)(li),通(tong)過(guo)時(shi)(shi)效處(chu)理(li)(li)(li)(li)可(ke)以牽引添(tian)加劑,而(er)這種時(shi)(shi)效處(chu)理(li)(li)(li)(li)也是(shi)要(yao)將塑料放置在一定(ding)的(de)溫度下進行的(de),因此同樣要(yao)對時(shi)(shi)效處(chu)理(li)(li)(li)(li)室進行加溫處(chu)理(li)(li)(li)(li)。因此一條生(sheng)長線(xian)上就有(you)兩次的(de)加溫過(guo)程,顯然無法實(shi)現(xian)資源的(de)充分利用。

       導(dao)溫(wen)(wen)(wen)(wen)管(guan)于(yu)(yu)溫(wen)(wen)(wen)(wen)箱(xiang)相連通(tong),可以將溫(wen)(wen)(wen)(wen)箱(xiang)內的(de)(de)(de)(de)余熱導(dao)入(ru)時效處(chu)理(li)(li)室內,而溫(wen)(wen)(wen)(wen)箱(xiang)內傳(chuan)(chuan)輸(shu)(shu)(shu)過(guo)(guo)來的(de)(de)(de)(de)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)是無(wu)法(fa)調控(kong)(kong)(kong)(kong)的(de)(de)(de)(de),因(yin)此(ci)當(dang)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)過(guo)(guo)高時就(jiu)可以通(tong)過(guo)(guo)降溫(wen)(wen)(wen)(wen)管(guan)傳(chuan)(chuan)輸(shu)(shu)(shu)入(ru)制(zhi)冷(leng)設(she)(she)備(bei)所(suo)產生的(de)(de)(de)(de)冷(leng)氣,進行中和用(yong)于(yu)(yu)調節時效處(chu)理(li)(li)室內的(de)(de)(de)(de)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du),在兩管(guan)道(dao)的(de)(de)(de)(de)管(guan)口位置處(chu)連接上一(yi)控(kong)(kong)(kong)(kong)制(zhi)閥(fa)和二控(kong)(kong)(kong)(kong)制(zhi)閥(fa),可對輸(shu)(shu)(shu)入(ru)的(de)(de)(de)(de)熱氣以及冷(leng)氣進行控(kong)(kong)(kong)(kong)制(zhi),而這一(yi)控(kong)(kong)(kong)(kong)制(zhi)過(guo)(guo)程如果通(tong)過(guo)(guo)人為調節顯然過(guo)(guo)于(yu)(yu)繁瑣,也大(da)大(da)增加了(le)操作(zuo)人員的(de)(de)(de)(de)工(gong)(gong)作(zuo)量。為避(bi)免這一(yi)情況特(te)將一(yi)控(kong)(kong)(kong)(kong)制(zhi)閥(fa)和二控(kong)(kong)(kong)(kong)制(zhi)閥(fa)通(tong)過(guo)(guo)控(kong)(kong)(kong)(kong)制(zhi)器進行自動的(de)(de)(de)(de)智能控(kong)(kong)(kong)(kong)制(zhi),控(kong)(kong)(kong)(kong)制(zhi)器上的(de)(de)(de)(de)CPU控(kong)(kong)(kong)(kong)制(zhi)芯(xin)片上設(she)(she)置上工(gong)(gong)作(zuo)閾值(zhi),溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)傳(chuan)(chuan)感(gan)(gan)器會將檢測到(dao)(dao)的(de)(de)(de)(de)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)轉(zhuan)換成電信(xin)號(hao)傳(chuan)(chuan)輸(shu)(shu)(shu)至(zhi)CPU控(kong)(kong)(kong)(kong)制(zhi)芯(xin)片上,當(dang)接收到(dao)(dao)的(de)(de)(de)(de)電信(xin)號(hao)高于(yu)(yu)設(she)(she)定(ding)(ding)的(de)(de)(de)(de)工(gong)(gong)作(zuo)閾值(zhi)時,說明溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)過(guo)(guo)高,此(ci)時CPU控(kong)(kong)(kong)(kong)制(zhi)芯(xin)片相對傳(chuan)(chuan)輸(shu)(shu)(shu)處(chu)的(de)(de)(de)(de)控(kong)(kong)(kong)(kong)制(zhi)信(xin)號(hao),一(yi)控(kong)(kong)(kong)(kong)制(zhi)閥(fa)會關閉,二控(kong)(kong)(kong)(kong)制(zhi)閥(fa)會開(kai)啟,當(dang)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)處(chu)于(yu)(yu)所(suo)設(she)(she)定(ding)(ding)的(de)(de)(de)(de)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)范圍時,CPU控(kong)(kong)(kong)(kong)制(zhi)芯(xin)片從溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)傳(chuan)(chuan)感(gan)(gan)器上所(suo)接收的(de)(de)(de)(de)電信(xin)號(hao)處(chu)于(yu)(yu)其(qi)工(gong)(gong)作(zuo)閾值(zhi),兩邊皆處(chu)于(yu)(yu)關閉狀態,當(dang)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)開(kai)始下降時,一(yi)旦溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)降到(dao)(dao)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)傳(chuan)(chuan)感(gan)(gan)器向CPU控(kong)(kong)(kong)(kong)制(zhi)芯(xin)片傳(chuan)(chuan)輸(shu)(shu)(shu)的(de)(de)(de)(de)電信(xin)號(hao)低于(yu)(yu)所(suo)設(she)(she)定(ding)(ding)的(de)(de)(de)(de)工(gong)(gong)作(zuo)閾值(zhi)時,一(yi)控(kong)(kong)(kong)(kong)制(zhi)閥(fa)會開(kai)啟,二控(kong)(kong)(kong)(kong)制(zhi)閥(fa)會關閉,直至(zhi)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)恢復(fu)所(suo)設(she)(she)定(ding)(ding)的(de)(de)(de)(de)范圍之內,周(zhou)而復(fu)始。其(qi)中所(suo)設(she)(she)定(ding)(ding)的(de)(de)(de)(de)溫(wen)(wen)(wen)(wen)度(du)(du)(du)(du)(du)為40℃至(zhi)50℃之間。上述技術(shu)方案很好的(de)(de)(de)(de)解決了(le)所(suo)提出要解決的(de)(de)(de)(de)技術(shu)問題。

       通(tong)(tong)過上(shang)述技術(shu)方案:分導管(guan)(guan)越長越能(neng)使得(de)氣(qi)體通(tong)(tong)過通(tong)(tong)孔直接輸入到更遠的(de)位(wei)置處(chu),而直接采用(yong)吊鉤(gou)進(jin)行固(gu)定在(zai)不妨礙其使用(yong)的(de)情況下也盡(jin)可能(neng)底的(de)保(bao)證(zheng)了固(gu)定分導管(guan)(guan)的(de)成本(ben)。


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塑料低溫時效爐處理過程中溫度智能控制由江蘇九鼎工業爐科技有限公司于2020/5/23 17:25:24整理發布。
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